2007年12月8日星期六

Milling machine variants

Box or column mills are very basic hobbyist bench-mounted milling machines that feature a head riding up and down on a column or box way.

* Turret or Vertical ram mills are more commonly referred to as bridgeport-type milling machines. The spindle can be aligned in many different positions for a very versatile, if somewhat less rigid machine.

* C-Frame mills are larger, industrial production mills. They feature a knee and fixed spindle head that is only mobile vertically. They are typically much more powerful than a turret mill, featuring a separate hydraulic motor for integral hydraulic power feeds in all directions, and a twenty to fifty horsepower motor. Backlash eliminators are almost standard equipment. They use large NMTB 40 or 50 tooling. The tables on C-frame mills are usually 18" by 68" or larger, to allow multiple parts to be machined at the same time.

* Knee mill refers to any milling machine that has a vertically adjustable table.

* Bed mill refers to any milling machine where the spindle is on a pendant that moves up and down to move the cutter into the work. These are generally more rigid than a knee mill.

* Ram type mill refers to a mill that has a swiveling cutting head mounted on a sliding ram. The spindle can be oriented either vertically or horizontally, or anywhere in between. Van Norman specialized in ram type mills through most of the 20th century, but since the advent of CNC machines ram type mills are no longer made.

* Jig borers are vertical mills that are built to bore holes, and very light slot or face milling. They are typically bed mills with a long spindle throw. The beds are more accurate, and the handwheels are graduated down to .0001" for precise hole placement.

* Horizontal boring mills are large, accurate bed horizontal mills that incorporate many features from various machine tools. They are predominantly used to create large manufacturing jigs, or to modify large, high precision parts. They have a spindle stroke of several (usually between four and six) feet, and many are equipped with a tailstock to perform very long boring operations without losing accuracy as the bore increases in depth. A typical bed would have X and Y travel, and be between three and four feet square with a rotary table or a larger rectangle without said table. The pendant usually has between four and eight feet in vertical movement. Some mills have a large (30" or more) integral facing head. Right angle rotary tables and vertical milling attachments are available to further increase productivity.

* Floor mills have a row of rotary tables, and a horizontal pendant spindle mounted on a set of tracks that runs parallel to the table row. These mills have predominantly been converted to CNC, but some can still be found (if one can even find a used machine available) under manual control. The spindle carriage moves to each individual table, performs the machining operations, and moves to the next table while the previous table is being set up for the next operation. Unlike any other kind of mill, floor mills have floor units that are entirely movable. A crane will drop massive rotary tables , X-Y tables , and the like into position for machining, allowing the largest and most complex custom milling operations to take place.

* Portical mills It has the spindle mounted in a T structure where 2 or 3 combined travels can be made depending if the work table is static or cross moved; The choice for one type or other in this case depends mostly on the part to be machined i.e. on its weight. Therefore the "ap" or "stepdown" needed on the average work done, should be considered, to watch for the torque on the moving axiscasting,wind generators,bending machines,hisuppliers,casting,auto bearing,water filter,ball valves

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